SERVICES

服務項目

WHAT WE DO

From Dies to Auxiliary Materials Integrated Manufacturing, Key Processes Not Outsourced

Yeancheeng's core capabilities cover FPC flexible circuit molds, stiffener and backlight molds, electronic component jig and fixture machining, and FPC auxiliary material supply. From wire cutting, micro-hole EDM, CNC and punch presses to 2.5D vision measurement, all key processes are performed in-house.

Each service can be commissioned and quoted independently, covering everything from drawings to shipment, with mold start-up in as fast as 3-5 days.

CORE SERVICES

Four Core Services

FPC Flexible Circuit Molds

FPC Mold

FPC Flexible Circuit Molds

Precision flexible circuit punching dies designed for major listed electronics manufacturers.

  • —Mold start-up time: 3-5 days
  • —Die hole diameter: ≧ ψ0.5mm
  • —Square hole machining: ≧ 0.5×0.5mm
  • —Hole position tolerance: ±0.02mm
  • —Die punching cycles guaranteed: 300-500K
Stiffener & Backlight Molds

Reinforce & Backlight

Stiffener & Backlight Molds

Top-tier precision backlight material mold R&D, providing customized solutions.

  • —Backlight / stiffener mold design
  • —Customized layout optimization
  • —Die materials: DC53 / SKD11 / S50C
  • —Wire-cutting accuracy (1 rough + 4 finish passes): 0.002-0.003mm
Electronic Component Jigs & Fixtures

Jig Machining

Electronic Component Jigs & Fixtures

Introducing precision CNC automated equipment to optimize processes and improve accuracy.

  • —CNC precision machining
  • —Jig and fixture design and manufacturing
  • —Automated process integration
  • —Full 2.5D vision measurement inspection
FPC Auxiliary Material Supply

Material Supply

FPC Auxiliary Material Supply

FR4, PI/PET stiffener films, conductive silver foil, SUS304 sheet / coil stock.

  • —Stiffener film: PI / PET
  • —Adhesive: pressure-sensitive / thermoplastic
  • —Stiffener board: FR4 / SUS304
  • —Supply format: sheets / automated coils

HOW WE MAKE IT

Mold Manufacturing Process

From customer drawings to shipment, all key processes are in-house, giving us end-to-end control over quality and lead times.

  1. 01

    Customer Drawing Confirmation

    Upon receiving the customer's FPC drawings and specifications, our engineering team confirms requirements and feasibility.

  2. 02

    Programming & Layout

    Mold layout optimization and machining program design based on the drawings.

  3. 03

    Material Preparation

    Materials issued and prepared, using die steels such as DC53 / SKD11 / S50C.

  4. 04

    Wire-Cut Forming

    Japanese Sodick wire-cutting machining, 1 rough + 4 finish pass accuracy 0.002-0.003mm.

  5. 05

    CNC Machining

    CNC milling, micro-hole EDM and precision carving for in-house fabrication of die components.

  6. 06

    Precision Grinding

    Surface grinding and large wet grinding machines ensure the flatness of die components.

  7. 07

    Assembly & Trial Runs

    Die assembly, trial runs and fine-tuning.

  8. 08

    Quality Measurement · Shipment

    Full 2.5D vision measurement inspection; packed and shipped with a QA report.

Process Capabilities

CAPABILITY

Machining Capabilities

  • Die Lead Time3–5 days
  • Minimum Hole Diameter≧ ψ0.5mm
  • Square Hole Machining Capability≧ 0.5×0.5mm
  • Safe Spacing Between Round Holes≧ 0.4mm
  • Minimum Corner Radius≥ Internal R0.1
  • Hole Position Tolerance±0.02mm
  • Distance from Locating Hole to Outline≧ 1.5mm

PRECISION

Wire-Cut Precision & Punching

  • One-Trim Two-Pass0.006–0.008mm
  • One-Trim Three-Pass0.004–0.006mm
  • One-Trim Four-Pass0.002–0.003mm
  • Rigid-Flex Board Punching Thickness≧ 0.5mm
  • Steel Plate Die Punching Thickness< 0.4mm
  • Minimum Bridge Position for Half-Cut Dies1mm

MATERIAL

Die Materials & Service Life

  • Die MaterialsDC53/SKD11/S50C/2347
  • Optional MaterialsSKH-9 Available Upon Customer Request
  • Guaranteed Punching Cycles300–500K Cycles

EQUIPMENTS

Equipment Overview

An integrated in-house production line covering wire cutting, EDM, machining, grinding and measurement, with full process control across 49 precision machines.

  • Japan Sodick Wire EDM Machines

    Wire Cutting

    Japan Sodick Wire EDM Machines

    High-performance wire-cut machines ×15 units, one-trim four-pass accuracy 0.002–0.003mm.

  • CNC Micro-Hole EDM Machines

    EDM

    CNC Micro-Hole EDM Machines

    Micro-hole EDM ×3 units, for machining micro-diameter holes.

  • Fluid Polishing Machine

    Polishing

    Fluid Polishing Machine

    ×1 unit, improving hole wall and die surface finish.

  • Fine Carving Machine

    Fine Carving

    Fine Carving Machine

    ×1 unit, for precision carving of die components.

  • CNC Milling Machine

    CNC Machining

    CNC Milling Machine

    Precision milling ×3 units, for in-house die component fabrication.

  • Precision Stamping Press

    Stamping

    Precision Stamping Press

    Stamping ×15 units, for mass production punching and coil-feed automation.

  • Precision Grinder

    Grinding

    Precision Grinder

    Surface grinders ×6 units, ensuring flatness of die components.

  • Large Wet Grinder

    Grinding

    Large Wet Grinder

    ×3 units, for grinding large die plates.

  • 2.5D Video Measuring System

    Measurement

    2.5D Video Measuring System

    Full dimensional inspection ×2 units; QA measurement report included with every batch.

Want to discuss your die or material requirements?

Drawings, samples, or specifications are all welcome. Our professional team will evaluate and quote for you.